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    Home»Motorcycles»Triumph»How to Change Handlebars on a Triumph Bonneville: Step-by-Step Guide for a Stylish Upgrade
    Triumph

    How to Change Handlebars on a Triumph Bonneville: Step-by-Step Guide for a Stylish Upgrade

    JeffBy JeffJuly 26, 2025No Comments9 Mins Read
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    Key Takeaways

    Contents show
    1 Key Takeaways
    2 Tools Required
    3 Preparation Steps
    4 Removing The Old Handlebars
    5 Installing The New Handlebars
    6 Final Adjustments
    7 Conclusion
    8 Frequently Asked Questions
    • Enhanced Riding Experience: Changing the handlebars on a Triumph Bonneville can greatly improve comfort and control, making each ride more enjoyable.
    • Essential Tools Required: Gather necessary tools such as a socket set, wrenches, screwdrivers, and a torque wrench to ensure a smooth handlebar change process.
    • Preparation is Key: Prioritize safety by wearing gloves and goggles, and create a clean, well-lit workspace before starting your project.
    • Step-by-Step Removal: Carefully detach cables and wires before unscrewing the old handlebars, ensuring no parts are damaged during removal.
    • Proper Installation: Align the new handlebars accurately, tighten bolts according to manufacturer specifications, and reconnect cables and wires securely.
    • Final Testing: Always perform a test after installation to check for any interference or issues with the throttle and brakes, ensuring a safe riding setup.

    Are you thinking about giving your Triumph Bonneville a fresh look or improving your riding comfort? Changing the handlebars can make a big difference in how your bike feels and handles. Whether you’re looking for a sportier stance or just want to replace worn-out bars, it’s a straightforward process that you can tackle yourself.

    In this article, you’ll find step-by-step instructions to help you change your handlebars with ease. You’ll learn what tools you’ll need and pick up some helpful tips along the way. By the end, you’ll be ready to hit the road with your newly customized ride, feeling more in control and comfortable than ever.

    Tools Required

    Changing handlebars on your Triumph Bonneville requires a few essential tools to ensure a smooth process. Gather these items before starting your project for the best results.

    Basic Tools

    • Socket Set: A reliable socket set with metric sizes simplifies removing and tightening bolts. Common sizes include 10mm, 12mm, and 14mm.
    • Wrenches: An adjustable wrench or combination wrenches helps in gripping various bolt sizes during the swap.
    • Screwdriver: A flathead and Phillips screwdriver assist with any mounting screws or electronic components.
    • Torque Wrench: A torque wrench ensures proper tightening of bolts, which is crucial for safety and performance.
    • Allen Keys: A metric Allen key set provides the necessary sizes for handlebar clamp bolts and various accessories.

    Specialized Tools

    • Handlebar Grip Remover: This tool helps to remove grips without damaging them, especially if you plan to reuse them.
    • Cable Length Tools: Consider tools to measure cable length if you add longer cables with new handlebars.
    • Wire Cutters: Use wire cutters to trim any wires or cables that may require modifications for clean handling.
    • Heat Gun: A heat gun or hairdryer can assist in softening grip adhesive for easier removal.
    See Also  How to Adjust the Preload on a Triumph Street Triple for Improved Handling and Comfort

    Having the right tools ensures a smooth and efficient handlebar change, contributing to a better riding experience.

    Preparation Steps

    Before starting the handlebar change, ensure you follow these preparation steps for a smooth process.

    Safety Measures

    Prioritize safety to prevent injuries during the handlebar swap. Wear gloves to protect your hands from sharp edges and hot components.

    • Eye protection: Use goggles to shield your eyes from debris.
    • Sturdy footwear: Wear closed-toe shoes to keep your feet safe if any heavy parts drop.

    Workspace Setup

    Create an organized workspace to enhance efficiency while working on your bike.

    • Clean area: Clear your workspace of clutter. A tidy environment helps you find tools easily and reduces risks.
    • Good lighting: Ensure bright lighting to improve visibility of all components.
    • Flat surface: Use a stable, flat surface like a garage floor or workbench to maintain balance while working.
    • Bike support: Secure your Triumph Bonneville using a paddock stand or a center stand to prevent tipping.

    By focusing on safety measures and setting up a suitable workspace, you prepare yourself for a successful handlebar change.

    Removing The Old Handlebars

    Removing the old handlebars is a crucial step in customizing your Triumph Bonneville. This process involves detaching cables, wires, and unscrewing the handlebars.

    Detaching Cables and Wires

    Start by locating all the cables and wires connected to your handlebars. These typically include throttle cables, brake lines, and electrical connections.

    1. Disconnect the Battery: Disconnect the negative terminal of the battery to prevent electrical issues.
    2. Unclip Cables: Use your hands to gently pull back any clips holding the cables in place.
    3. Remove Throttle Cables: Unscrew the throttle cable adjuster and pull the cable from the housing.
    4. Detaching Brake Lines: If your bike has hydraulic brakes, use an Allen key to remove the caliper from the brake line.
    5. Unplug Electrical Wires: Carefully unplug any electrical wires, being mindful of their orientation for reinstallation.

    Unscrewing The Handlebars

    After you’ve detached all cables and wires, proceed to unscrew the handlebars from the triple clamp.

    1. Locate the Clamping Bolts: Find the bolts securing the handlebars on the triple clamp.
    2. Use the Right Tool: Typically, a socket or Allen wrench fits these bolts. Ensure you have the correct size.
    3. Loosen the Bolts: Start by loosening each bolt slightly. Work diagonally to distribute pressure evenly.
    4. Remove the Bolts: Once loose, completely remove the bolts and set them aside in a safe spot.
    5. Lift Off the Handlebars: Gently lift the handlebars away from the triple clamp. Watch for any cables that might still be attached.
    See Also  Are Triumph Tiger Spoked Wheels Tubed or Tubeless: Essential Insights for Every Rider

    By following these steps, you’ll successfully remove the old handlebars, preparing your Triumph Bonneville for the new ones.

    Installing The New Handlebars

    Installing new handlebars on your Triumph Bonneville involves precise alignment and careful reattachment of cables and wires. Follow these steps to ensure a successful installation.

    Aligning The New Handlebars

    Aligning the new handlebars correctly is crucial for safe riding.

    1. Position the Handlebars: Place the new handlebars onto the triple clamp. Ensure they are seated evenly.
    2. Adjust the Angle: Tilt the handlebars to your preferred angle. A common choice is aligning them parallel to the bike’s forks.
    3. Check Centering: Sit on the bike and check if the handlebars are centered with the front wheel. Adjust as necessary.
    4. Secure the Handlebars: Use the provided clamping bolts to tighten the handlebars. Ensure you follow the manufacturer’s torque specifications for a secure fit.

    Reattaching Cables and Wires

    Reattaching cables and wires requires attention to detail. Here’s how to do it:

    1. Reconnect Throttle Cables: Start with the throttle cables. Slide them into their respective slots. Ensure they move freely and aren’t pinched.
    2. Attach Brake Lines: Fit the brake lines back into place. Double-check for any kinks that could affect performance.
    3. Plug in Electrical Wires: Reconnect all electrical connections, such as lights and indicators. Verify that each connection is secure and functions correctly.
    4. Reconnect the Battery: Once all components are attached, reconnect the battery. Tighten the connections, ensuring there’s no risk of loosening during rides.

    By closely following these steps, you’ll enjoy a smooth and safe ride with your upgraded handlebars.

    Final Adjustments

    After installing the new handlebars, make the necessary adjustments to ensure everything functions smoothly. This final stage includes tightening bolts and testing the handlebar setup.

    Tightening The Bolts

    Tightening the clamping bolts securely is crucial for safety and stability. Follow these steps:

    1. Align the handlebars with the front wheel.
    2. Start tightening the bolts gradually. Tighten each bolt a little at a time in a crisscross pattern to maintain even pressure.
    3. Use a torque wrench to achieve the manufacturer’s specifications. Most Triumph Bonneville handlebars require around 12-15 Nm of torque, but check your manual for precise values.
    4. Recheck each bolt once all are tightened to confirm they’re secure.

    Testing The Setup

    Testing the handlebar setup ensures everything is functioning correctly. Here’s how to do it:

    1. Sit on the bike and grip the handlebars firmly.
    2. Turn the handlebars left and right, checking for smooth movement.
    3. Check for any cable or wire interference. Ensure no cables are pinched or overly stretched.
    4. Test the throttle and brakes. Make sure they operate without resistance and respond quickly to your input.
    5. Take the bike for a short, controlled ride to verify comfort and control. Pay attention to how the new handlebars affect steering and maneuverability.
    See Also  How Much Does a Triumph Motorcycle Weigh and Why It Matters for Your Riding Experience

    By following these steps, your Triumph Bonneville should feel comfortable and responsive, enhancing your riding experience.

    Conclusion

    Changing the handlebars on your Triumph Bonneville can truly transform your ride. With the right tools and a bit of patience you can enhance both comfort and style. Remember to take your time with each step and ensure everything is securely reattached.

    Once you’ve finished the installation don’t forget to take your bike for a spin. This final test ride will help you feel the difference and make sure everything’s functioning smoothly. Enjoy the new look and improved handling of your bike as you hit the road. Happy riding!

    Frequently Asked Questions

    How can changing the handlebars improve my Triumph Bonneville?

    Changing the handlebars can enhance your bike’s aesthetics and provide better riding comfort. A different handlebar style can offer improved ergonomics, allowing for a more enjoyable and controlled ride.

    Is changing the handlebars a difficult DIY project?

    No, swapping handlebars on a Triumph Bonneville is a simple DIY task. The article provides step-by-step instructions, making it accessible for riders with basic mechanical skills.

    What tools do I need for changing handlebars?

    Essential tools include a socket set, wrenches, screwdrivers, a torque wrench, and Allen keys. Additional specialized tools like a handlebar grip remover and cable length tools may also be beneficial.

    What are the safety measures to consider before starting?

    Before beginning the handlebar change, wear safety gear like gloves, goggles, and sturdy footwear. Also, work in a clean, well-lit area and secure your bike with a paddock or center stand.

    What steps are involved in removing old handlebars?

    To remove the old handlebars, disconnect the battery, unclipped cables, detach throttle cables, and unplug electrical wires. Finally, unscrew the clamping bolts from the triple clamp to lift off the handlebars.

    How do I install new handlebars correctly?

    To install new handlebars, ensure proper alignment by centering them with the front wheel. Secure them with clamping bolts following the manufacturer’s torque specifications, and reattach all cables and wires carefully.

    What final adjustments should I make after installation?

    After installation, tighten clamping bolts in a crisscross pattern for even pressure. Test the handlebar’s movement, ensure no cable interference, and verify throttle and brake functionality before taking a short ride to test comfort.

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    Jeff
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    Hello! I'm Jeff, your guide at Motorcycle Horizon. My passion for motorcycles began in my teenage years, and since then, I've gathered extensive knowledge and experience in everything from basic maintenance to complex repairs. Whether you're a seasoned rider or new to the biking world, I aim to provide clear, useful advice on how to care for your bike. Join me as we explore the best practices for keeping your motorcycle in top condition and discover the joy of riding!

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