How to Change Levers on 2011 Harley Touring: Easy Steps for a Smooth Replacement Process

Are you tired of struggling with worn-out levers on your 2011 Harley Touring? You’re not alone. Many riders face this issue and know how frustrating it can be to deal with uncomfortable or unresponsive controls.

Key Takeaways

• Essential Tools: Gather necessary tools such as a socket set, torque wrench, hex key set, screwdrivers, pliers, cable lubricant, and shop towels for a seamless lever change process on your 2011 Harley Touring.
• Safe Removal Process: Always disconnect the battery before removing old levers. Follow a clear step-by-step process to avoid damage and ensure safe disconnection of electrical components.
• New Lever Compatibility: Ensure new levers are compatible with your 2011 Harley Touring. Always verify fitment before purchasing to prevent installation issues.
• Installation Best Practices: During installation, align new levers properly, secure them with screws to manufacturer specifications, and double-check that all electrical connectors are snugly plugged in.
• Routine Maintenance: Regularly inspect levers for wear, clean them to prevent dirt buildup, and check for proper alignment and lubrication to extend their lifespan and ensure smooth operation.
• Address Minor Issues Promptly: Stay proactive by replacing worn or damaged levers, tightening loose connections, and attending to any signs of corrosion or electrical issues to maintain optimal performance.

Tools Needed

To change the levers on your 2011 Harley Touring, gather the following tools:

1. Socket Set
   Use a 3/8-inch drive socket set with metric sizes, specifically 10mm and 13mm sockets.
2. Torque Wrench
   A torque wrench helps maintain proper tightness when reinstalling screws.
3. Hex Key Set
   An Allen wrench set allows you to access and remove the lever bolts.
4. Screwdriver Set
   Phillips and flathead screwdrivers are necessary for various screws on the controls.
5. Pliers
   Needle-nose pliers assist in removing any clips or fasteners.
6. Cable Lubricant
   Use cable lubricant to ensure smooth operation for the new levers.
7. Shop Towels
   Keep shop towels on hand to clean grease or oil from your hands and tools.

Having these tools ready makes the lever replacement process smoother and more efficient. Always double-check your tool inventory before starting the job.

Removing Old Levers

Removing the old levers from your 2011 Harley Touring is straightforward. Follow these steps to ensure a hassle-free process.

Step-by-Step Instructions

1. Prepare Your Workspace: Find a clean, well-lit area to work. Lay out your tools for easy access.
2. Disconnect the Battery: Always disconnect the negative terminal of the battery to prevent any electrical issues.
3. Remove the Grip: Loosen and slide off the grip from the handlebars. Use a screwdriver or specific grip removal tool if you encounter resistance.
4. Remove the Switch Housing: Unscrew and carefully open the switch housing on the handlebars. This may require an appropriate hex key.
5. Unplug Electrical Connectors: Carefully disconnect any electrical connectors that attach the lever to the bike. Keep track of where each connector goes.
6. Loosen the Lever Bolt: Use your socket set to loosen the bolt securing the lever. Hold the lever in place while you remove it to prevent it from falling.
7. Take Off the Lever: Gently pull the lever off the handlebar. If you encounter any resistance, double-check that the bolt is fully loosened.
8. Inspect: Look at the old lever for wear or damage. Note any parts that might need replacement during the installation of the new levers.

1. Wear Protective Gear: Use gloves and safety goggles to protect your hands and eyes during the removal process.
2. Work in a Stable Environment: Ensure your bike is on a level surface to prevent it from tipping over during maintenance.
3. Avoid Forceful Actions: If something doesn’t budge, check if you missed a bolt or connection rather than applying excessive force.
4. Keep Tools Organized: Store small parts and tools in a container to prevent losing them while you work.

Take your time and follow these steps carefully. You’ll be ready to install your new levers with ease.

Installing New Levers

Installing new levers on your 2011 Harley Touring enhances both function and aesthetics. Follow the instructions carefully to ensure a successful installation.

Compatibility Check

Check compatibility before purchasing new levers. Most aftermarket levers fit various Harley models, but verify specific fitment for the 2011 Harley Touring to avoid issues. Use the model number or contact the supplier for compatibility confirmation.

1. Gather Tools: Use a socket set, screwdriver, and pliers. Ensure all tools are within reach for convenience.
2. Prepare Workspace: Clear your workspace to avoid distractions. A clean area allows for efficient work without losing tools.
3. Disconnect the Battery: Start by disconnecting the negative terminal of your battery to prevent any electrical mishaps during installation.
4. Remove Grip and Switch Housing: Carefully unscrew and slide off the grip. Detach the switch housing from the handlebars by removing the screws.
5. Unplug Electrical Connectors: Gently unplug any electrical connectors linked to the lever assembly. Ensure you don’t damage any wires during this step.
6. Remove Old Levers: Locate the screws or bolts fastening the old levers. Use a socket or screwdriver to remove them carefully.
7. Inspect the New Levers: Before installation, inspect the new levers for defects. Check the pivot points and surfaces for smooth operation.
8. Install New Levers: Align the new levers with the mounting points and secure them with screws or bolts. Tighten them to manufacturer specifications to ensure stability.
9. Reconnect Electrical Connectors: Plug in the electrical connectors, ensuring they fit snugly.
10. Reattach Switch Housing and Grip: Position the switch housing back onto the handlebars and secure it with screws. Reinstall the grip over the new lever.
11. Reconnect the Battery: Reattach the negative terminal of the battery, securing it tightly.
12. Test Functionality: Test the new levers for smooth operation. Check the clutch and brake lever for proper feel and adjust as necessary.

By following these steps, you ensure a smooth and effective lever installation process.

Tips for Maintenance

Regular maintenance of levers on your 2011 Harley Touring enhances performance and extends their lifespan. Performing routine inspections and addressing minor issues leads to smoother rides.

Regular Checks

1. Inspect levers monthly for wear and tear. Look for scratches or cracks that could affect functionality.
2. Clean levers with a damp cloth to prevent dirt buildup. Use a mild detergent for stubborn residue.
3. Check for proper alignment. Misaligned levers can cause discomfort and make operation inefficient.
4. Ensure pivot points remain lubricated. Apply a light lubricant to reduce friction and wear.
5. Verify all connections are secure. Loose connections can lead to malfunction or even safety hazards.

1. Worn Levers: Inspect for signs of excessive wear. Replace if you notice significant damage.
2. Loose Connections: Tighten any loose screws or bolts. Regular tension checks can prevent accidents.
3. Corrosion: Look out for rust on metal parts. Use rust remover and protectants to treat affected areas promptly.
4. Electrical Problems: Inspect electrical connectors for damage or corrosion. Clean connections to ensure proper functionality.
5. Poor Grip: If grips feel slippery, replace them. Consider rubberized grips for better control.

Following these maintenance tips ensures your levers remain in excellent working condition, enhancing your riding experience.

Conclusion

Taking the time to change your levers can make a world of difference in your riding experience. You’ll not only enjoy a smoother ride but also enhance your bike’s overall safety. Remember to keep an eye on those levers and perform regular maintenance to ensure they stay in top shape.

By following the tips shared in this post you can ride with confidence knowing your Harley is ready for the road. Happy riding and enjoy every moment on your 2011 Harley Touring!

Frequently Asked Questions

What issues do worn-out levers cause for 2011 Harley Touring motorcycles?

Worn-out levers can hinder your ability to control the motorcycle effectively, leading to a decrease in safety and performance. This can result in difficulty braking or shifting gears, increasing the risk of accidents.

What tools do I need to replace levers on my Harley Touring motorcycle?

To efficiently replace levers, make sure you have a socket set and pliers. These tools will help you remove the old levers and install the new ones securely.

How can I maintain my motorcycle levers to prevent wear?

Regularly check for wear and tear, clean them with a damp cloth, ensure proper alignment and lubrication, and verify secure connections. This routine will help keep your levers in good condition.

What should I do if I notice loose connections on my levers?

If you find loose connections, address them immediately by tightening the bolts or screws. Loose connections can affect lever performance and compromise safety while riding.

How can corrosion affect the performance of motorcycle levers?

Corrosion can weaken the levers and impair their functionality. It’s essential to regularly inspect for signs of rust or corrosion and clean or replace affected parts to maintain optimal performance.