How to Install Oil Tank on Harley Davidson Softail: A Step-by-Step Guide for Success

Are you tired of dealing with oil leaks or low oil levels on your Harley Davidson Softail? Installing a new oil tank can make a world of difference. It’s not just about keeping your bike running smoothly; it’s about ensuring your ride is safe and reliable.

Key Takeaways

• Enhanced Performance: Installing a new oil tank improves the performance and reliability of your Harley Davidson Softail by reducing oil leaks and ensuring proper oil levels.
• Necessary Tools: Essential tools include a socket set, wrenches, oil wrench, gaskets, seals, and cleaning supplies to facilitate a smooth installation process.
• Step-by-Step Process: Carefully prepare your motorcycle, drain the existing oil, remove the old tank, install the new tank, and check for leaks to ensure a successful installation.
• Common Challenges: Be aware of potential challenges such as incompatible parts, leaks after installation, and oil spills. Proper preparation and attention to detail help mitigate these issues.
• Safety Precautions: Use gloves during installation, work in a clean environment, and dispose of old oil responsibly to maintain safety and cleanliness.
• Professional Help: If uncertain about any step, consult a qualified mechanic to assist with the oil tank installation for optimal results.

Overview of Oil Tank Installation

Installing an oil tank on your Harley Davidson Softail enhances performance and reliability. This process requires careful preparation and attention to detail. Follow these steps for a successful installation.

Tools and Materials Needed

1. New Oil Tank: Choose a suitable oil tank compatible with your Softail model.
2. Socket Set: Use a complete metric socket set for easy removal and installation of bolts.
3. Wrenches: Keep a set of wrenches handy for various fasteners.
4. Oil Wrench: An oil wrench helps with loosening or tightening fittings.
5. Gaskets and Seals: Ensure you have new gaskets and seals to prevent leaks.
6. Cleaning Supplies: Use degreaser and rags for a clean work area.

Step-by-Step Installation

1. Prepare the Motorcycle: Start with a clean, flat workspace. Turn off the ignition and disconnect the battery.
2. Drain Existing Oil: Drain the oil from the current tank. Use an oil catch pan to avoid spills.
3. Remove Old Oil Tank:

• Unbolt the tank using your socket set.
• Detach any hoses connected to the tank carefully.

1. Inspect Connections: Check fitting points for cleanliness. Replace any corroded components.
2. Install New Oil Tank:

• Position the new tank. Align it with existing mounts.
• Secure it using bolts, ensuring a snug fit without over-tightening.

1. Reconnect Hoses and Lines: Attach hoses as per the manufacturer’s specifications. Use new clamps if necessary.
2. Add Oil: Fill the new tank with the recommended oil type for your Softail. Check the owner’s manual for guidance.
3. Check for Leaks: Start the engine and observe. Look for any signs of oil leaks. Tighten connections if needed.

• Use Gloves: Wear gloves during installation to protect your hands from oil and sharp edges.
• Proper Disposal: Dispose of old oil and materials responsibly. Check local regulations on oil disposal.
• Consult a Professional: If unsure, consult a mechanic for assistance.

Following these guidelines simplifies the oil tank installation process. Ensure each step is followed meticulously for the best results.

Tools and Materials Needed

Gathering the right tools and materials simplifies the installation process of an oil tank on your Harley Davidson Softail. Below are the essentials you’ll require.

Essential Tools

• Socket Set: Use a 1/4-inch or 3/8-inch drive socket set for removing bolts easily.
• Wrenches: Adjustable wrenches help tackle various bolt sizes during installation.
• Screwdrivers: A flat-head and Phillips screwdriver ensure you can handle any screws.
• Pliers: Needle-nose and regular pliers are useful for gripping and twisting hoses and clamps.
• Oil Drain Pan: This pan collects old oil for safe disposal.
• Torque Wrench: For precise fastening, a torque wrench guarantees bolts are tightened correctly.
• Rags: Use clean rags to wipe spills and maintain a clean workspace.

• New Oil Tank: Choose a quality aftermarket or OEM tank compatible with your Softail model.
• Gaskets: Rubber or cork gaskets ensure a proper seal between tank and engine.
• Hoses: High-temperature oil hoses prevent leaks and withstand engine heat.
• Clamps: Use screw-type or spring clamps to secure hoses tightly.
• Motor Oil: Select the correct type and grade of oil for your motorcycle’s engine.
• Sealant: A high-temperature RTV sealant provides additional sealing strength if needed.

Having these tools and materials ready makes your installation of the oil tank efficient and smooth. Follow each step of the process diligently for the best results.

Step-by-Step Installation Process

Follow these steps to ensure a successful oil tank installation on your Harley Davidson Softail. Gather your tools, and let’s get started.

Preparing the Motorcycle

1. Park your motorcycle on a stable surface.
2. Turn off the ignition.
3. Remove any side panels or accessories that obstruct access to the oil tank.
4. Allow the engine to cool completely before proceeding.

Removing the Old Oil Tank

1. Place an oil drain pan beneath the oil tank to catch any residual oil.
2. Open the drain plug and let the oil drain completely.
3. Detach any hoses and fittings connected to the old oil tank.
4. Unbolt the oil tank from its mounting points using the appropriate socket or wrench.
5. Carefully remove the old oil tank and inspect all connections for wear.

Installing the New Oil Tank

1. Position the new oil tank in place, ensuring it fits snugly against the mounting points.
2. Use bolts to secure the oil tank, following any specified torque settings.
3. Install new gaskets and ensure a good seal to prevent leaks.
4. Double-check that all mounting hardware is tightened correctly.

1. Attach the hoses to the correct fittings on the new oil tank.
2. Use clamps to secure the hoses tightly to prevent leaks.
3. Verify that all connections are firm and properly aligned.
4. Reinstall any side panels or accessories removed during the preparation phase.

By following these steps, you’ll successfully install a new oil tank on your Harley Davidson Softail. Ensure everything is secure and check all connections before taking your bike for a ride.

Common Challenges and Solutions

Installing an oil tank on your Harley Davidson Softail can present some challenges. Understanding these issues can help you navigate the process smoothly.

Challenge 1: Incompatible Parts

Incompatible parts can cause frustration during installation. Always ensure you purchase an oil tank designed specifically for your Softail model. Check specifications and compatibility before making a purchase to avoid potential mishaps.

Challenge 2: Leaks After Installation

Leaks often occur if connections aren’t secure. After installing the new tank, inspect all hoses and fittings for tightness. If any leaks are detected, re-tighten connections or replace faulty components to prevent oil spills.

Challenge 3: Navigation of Wiring

Wiring may obstruct access to the oil tank. Relocating or adjusting wiring harnesses carefully can provide better access. Use zip ties to keep the wiring organized and out of the way during installation.

Challenge 4: Oil Spills During Draining

Oil spills can create a mess when draining the old tank. Use a catch basin to collect oil and avoid spills on your bike or the garage floor. Dispose of the used oil at a recycling center according to local regulations.

Challenge 5: Lack of Tools

Not having the right tools can hinder your progress. Gather all necessary tools beforehand, including wrenches, pliers, and a socket set. This preparation increases efficiency and reduces frustration during installation.

Challenge 6: Difficulty in Removing Old Tank

Removing the old oil tank can be challenging due to rust or corrosion. Apply penetrating oil to stubborn bolts to loosen them. If needed, use a breaker bar for added leverage when removing bolts.

By anticipating these challenges and implementing these solutions, you can streamline the oil tank installation process on your Harley Davidson Softail.

Conclusion

Installing an oil tank on your Harley Davidson Softail doesn’t have to be daunting. With the right preparation and a bit of patience you can tackle the process confidently. Remember to take your time and follow each step closely to avoid common pitfalls.

Once you’ve completed the installation you’ll not only improve your bike’s performance but also enjoy the satisfaction of having done it yourself. So gear up and get ready to hit the road with your newly installed oil tank. You’ve got this!

Frequently Asked Questions

Why should I install a new oil tank on my Harley Davidson Softail?

Installing a new oil tank can enhance your Softail’s performance and resolve existing oil-related issues. A fresh oil tank ensures that the engine receives clean oil, which leads to better efficiency and longevity.

What are the key steps in the installation process?

The installation involves preparation, removing the old tank, and properly installing the new one. Attention to detail is essential at every step, including managing wiring and preventing oil leaks.

What challenges might I face during installation?

Common challenges include dealing with incompatible parts, avoiding leaks, and overcoming obstacles with wiring. Additionally, removing the old tank and preventing spills can also be tricky.

How can I prevent oil spills during the installation?

To prevent spills, drain the old oil completely before starting the removal process. Use an oil catch pan to collect any residual oil and be prepared with rags for quick clean-up.

What tools do I need for the oil tank installation?

Essential tools include wrenches, screwdrivers, and pliers. Having an oil catch pan, rags, and any specialized tools recommended for your specific oil tank model is also important.

Can I install the oil tank myself, or should I hire a professional?

Many DIY enthusiasts can install the oil tank with proper guidance. However, if you’re unsure or uncomfortable with mechanical work, hiring a professional might be a better option for optimal results.