Want to give your Harley Touring a powerful new sound? Installing a new exhaust can make a world of difference, both in performance and style. Whether you’re looking to enhance your ride’s roar or simply replace an old, worn-out system, the process can seem a bit daunting.
Key Takeaways
- Essential Tools: Ensure you have a socket set, torque wrench, ratchet wrench, pliers, screwdrivers, metal file, shop towels, and safety gear before starting the exhaust installation on your Harley Touring.
- Preparation is Key: Prioritize safety by wearing protective gear and confirming you have all necessary parts, including the exhaust system, mounting hardware, and gaskets.
- Step-by-Step Installation: Follow a systematic approach by removing the old exhaust, cleaning the mounting surface, aligning the new exhaust, and securely attaching it with proper torque settings.
- Testing for Fit and Leaks: After installation, check connections for alignment and listen for leaks. Use a soapy water solution to identify any potential exhaust leaks and address them as needed.
- Consult Manufacturer’s Specs: Always refer to your owner’s manual for specific part requirements and torque specifications tailored to your Harley Touring model for optimal performance.
Tools Needed For Installation
To install an exhaust on your Harley Touring, gather the following tools:
- Socket Set
Use a 1/4-inch and 3/8-inch drive socket set. Common sizes include 10mm, 12mm, and 13mm. - Torque Wrench
A torque wrench helps ensure proper tightening of bolts. It prevents damage caused by over-tightening. - Ratchet Wrench
A ratchet wrench provides flexibility when working in tight spaces. - Pliers
Use pliers for removing and securing clamps. Needle-nose pliers work well for small areas. - Screwdrivers
Flathead and Phillips screwdrivers are essential for adjusting brackets and securing components. - Metal File
A metal file smooths any rough edges on the new exhaust system for a better fit. - Shop Towels
Keep shop towels handy for cleaning and wiping down surfaces during the installation. - Safety Gear
Safety glasses and gloves protect your eyes and hands while working.
Each of these tools plays a crucial role in making the exhaust installation smooth and successful. Make sure to check your tools before starting the project.
Preparing The Harley Touring
Prepare your Harley Touring for exhaust installation by taking a few essential steps. Proper preparation ensures a smoother process and reduces the risk of issues during installation.
Safety Precautions
Prioritize safety by wearing appropriate protective gear. Use gloves to protect your hands from sharp edges and hot components. Wear safety goggles to shield your eyes from debris and dust. Ensure your workspace is clean and well-lit. Keep a fire extinguisher nearby in case of emergencies. Confirm that the motorcycle is on a stable surface and use a stand for added stability.
Gathering Necessary Parts
Gather all components needed for the installation. Ensure you have the exhaust system, mounting hardware, and gaskets. Check your owner’s manual for specific part requirements related to your Harley Touring model. Use a container to hold small parts and prevent loss during the process. Having everything at hand simplifies the installation and minimizes disruptions.
Installation Process
Follow these steps for a successful exhaust installation on your Harley Touring.
Removing The Old Exhaust
- Prepare the Workspace: Make sure your bike is on a stable surface and your workspace is clean.
- Remove Heat Shields: Use a socket set to take off the screws securing the heat shields. Set them aside carefully.
- Loosen Exhaust Bolts: Locate the bolts connecting the exhaust to the engine and loosen them with a ratchet wrench. Retain these bolts for later use.
- Detach Exhaust System: Gently pull the old exhaust off the mounting points. If it’s stuck, lightly tap it with a rubber mallet.
- Clean Up: Wipe down the mounting surface to remove any debris or old gasket material. This ensures a proper seal for the new exhaust.
- Align New Exhaust: Position the new exhaust system onto the mounting points. Ensure it fits snugly without forcing it.
- Attach Exhaust Bolts: Start by hand-tightening the bolts you retained from the old exhaust. This prevents cross-threading.
- Secure Heat Shields: Reinstall the heat shields, using the original screws to secure them tightly.
- Torque Bolts: Use a torque wrench to tighten the exhaust bolts to the manufacturer’s specifications. This optimum torque prevents leaks and ensures stability.
- Double-Check Connections: Inspect all connections for tightness and proper fit. Ensure gaskets are in place to prevent exhaust leaks.
Performing these steps carefully enhances your bike’s performance and sound, making the effort worthwhile.
Testing The Installation
Testing the installation is crucial for ensuring your new exhaust system performs as expected. After completing the installation, follow these important steps.
Ensuring Proper Fit
Ensure proper fit by checking the alignment of the exhaust components. Start by inspecting each connection point for correct placement. Look for gaps or misalignments. Adjust brackets as needed to achieve a snug fit. If your exhaust system includes slip-on mufflers, verify they’re seated fully on the pipes. After adjustments, tighten all bolts to the specified torque settings outlined in the manufacturer’s instructions. Remember that a well-fitted exhaust enhances performance and minimizes vibration.
Checking For Leaks
Check for leaks to confirm a successful installation. Start your motorcycle and allow it to warm up for a few minutes. While the engine runs, listen for hissing or popping sounds around the joints. Use a soapy water solution on the connection points; bubbles indicate a leak. If you notice any, re-tighten the bolts and inspect gaskets for damage. Replace gaskets if necessary. Ensure all connections seal properly, as leaks can negatively impact performance and increase noise levels.
Conclusion
Installing a new exhaust on your Harley Touring can be a rewarding experience that transforms both the look and feel of your ride. By following the steps carefully and taking the time to ensure everything’s fitted right you’ll enjoy improved performance and a distinctive sound.
Don’t forget to check for leaks after the installation. A little attention to detail goes a long way in keeping your bike running smoothly. Enjoy the ride and the compliments that come with your upgraded exhaust system. Happy cruising!
Frequently Asked Questions
What are the benefits of a new exhaust system on a Harley Touring motorcycle?
A new exhaust system can improve performance by increasing horsepower and torque while enhancing the motorcycle’s style and sound. It can also reduce vibration and help with heat dissipation.
What tools do I need to install a new exhaust system?
You will need basic hand tools like wrenches, sockets, screwdrivers, and possibly special tools like a torque wrench. It’s important to prepare your workspace with the necessary tools within reach.
How do I remove the old exhaust system?
To remove the old exhaust, loosen and remove the bolts or clamps securing it, then carefully detach it from the mounting points. Ensure you clean the mounting surfaces afterward for better installation of the new system.
How do I ensure a proper fit for the new exhaust system?
Align the new exhaust system with the mounting points, adjust the brackets as needed, and tighten the bolts to the manufacturer’s specified torque settings. Always double-check the alignment before securing.
What should I do if I suspect a leak after installation?
Start the motorcycle and listen for any abnormal sounds that might indicate a leak. You can also spray a soapy water solution on the joints; bubbles will form at leak points, helping you identify any issues.
How can I test the performance of a new exhaust system?
After installation, take the motorcycle for a test ride. Pay attention to how it accelerates, sounds, and handles. Ensure that all connections are secure and that there are no unusual vibrations or leaks.
