How to Install Rear Wheel on Harley Davidson: Step-by-Step Guide for Easy Bike Maintenance

Have you ever found yourself struggling to put your Harley Davidson back together after a tire change? You’re not alone. Many riders face this challenge, and it can feel daunting if you’re not sure where to start.

Key Takeaways

• Essential Tools and Safety Gear: Always gather the right tools (socket set, torque wrench, screwdrivers, and pliers) and safety gear (gloves, safety glasses, and steel-toed boots) before starting your Harley Davidson rear wheel installation.
• Preparation is Key: Use a motorcycle jack to lift the bike securely, making sure to position it correctly and engage the kickstand to prevent tipping.
• Systematic Removal Process: Carefully detach the old wheel by loosening the axle nut, removing the brake caliper, and shifting the wheel back. Store the old components safely for later use or inspection.
• Proper Installation Techniques: Align the new wheel with the swingarm, ensure the axle is inserted correctly, and tighten the axle nut according to manufacturer specifications for safety.
• Final Checks for Safety: Before taking your motorcycle on the road, inspect the brake system and wheel alignment to ensure everything functions correctly and safely to avoid handling issues.

Tools and Materials Required

You’ll need specific tools and materials to install the rear wheel on your Harley Davidson. Having these ready simplifies the process and ensures a smooth installation.

Basic Tools

• Socket Set: Use a metric or standard socket set to fit the axle nut and other bolts.
• Torque Wrench: Ensure proper tightening of bolts to prevent loosening while riding.
• Flathead Screwdriver: Great for prying off securing clips or covers.
• Phillips Screwdriver: Useful for removing screws from the brake caliper and other components.
• Adjustable Wrench: Works for various nut sizes, especially in tight spaces.
• Pliers: Ideal for gripping and twisting wires or securing small parts.

Safety Gear

• Gloves: Protect your hands from dirt and grease.
• Safety Glasses: Shield your eyes from debris while working.
• Steel-Toed Boots: Provide safety and protect your feet from heavy tools or parts.
• Work Apron: Keeps your clothes clean and provides pockets for small tools.

• New Axle Nut: Ensure a secure fit with a new nut if the old one shows signs of wear.
• Bearings: Inspect and replace if necessary, especially if they feel rough or gritty.
• Brake Pads: Check the condition of the brake pads; consider replacing them if they’re worn down.
• Wheel Spacer: Verify the spacer is in good condition to maintain proper wheel alignment.
• Chain or Belt: If you notice wear, consider replacing the chain or belt while the wheel is off for extended service.

Keeping these tools, safety gear, and recommended parts handy will greatly enhance your experience when installing the rear wheel on your Harley Davidson.

Preparation Steps

Before starting the rear wheel installation, ensure you have everything organized. This preparation sets the stage for a smooth process.

Lifting the Motorcycle

1. Use a Suitable Jack: Get a motorcycle jack designed for heavy bikes. It provides stability during your work.
2. Position the Jack Properly: Place the jack underneath the frame, close to the rear tire. This will lift the bike safely.
3. Engage the Kickstand: Keep the kickstand down while lifting to prevent any accidental tipping.
4. Lift Gradually: Raise the motorcycle slowly until it’s at a comfortable height for you to work on.

1. Locate Brake Components: Identify the brake caliper and its mounting hardware. You’ll typically find these near the rear wheel.
2. Remove Bolts: Use the appropriate socket or wrench to remove the caliper mounting bolts. Keep these bolts in a safe place.
3. Slide Off the Caliper: Carefully slide the brake caliper off the rotor, taking care not to damage the brake line.
4. Secure the Caliper: Hang the caliper with a bungee cord or place it on a clean surface to avoid strain on the brake line.

With these preparation steps complete, you’re ready to move on to the actual rear wheel installation.

Removing the Old Wheel

Removing the old wheel is a crucial step in the overall process. Following these systematic steps ensures you do it safely and efficiently.

Detaching the Axle

1. Locate the axle nut: Find the axle nut on the side of the wheel. This nut secures the axle to the swingarm.
2. Use the correct tool: Utilize a socket wrench that fits the axle nut tight enough to avoid stripping.
3. Loosen the axle nut: Turn the nut counterclockwise until it’s loose enough to remove by hand.
4. Support the wheel: Use a motorcycle stand or jack to support the wheel before removing the axle.
5. Remove the cotter pin: If applicable, pull out the cotter pin securing the axle nut to prevent any movement.
6. Slide out the axle: Pull the axle out from the wheel assembly. Ensure nothing else is holding the axle in place.

1. Shift into neutral: Put the motorcycle in neutral for easier wheel removal.
2. Push the wheel back: Gently pull the wheel towards the rear of the motorcycle to free it from the swingarm.
3. Remove the brake rotor: If necessary, detach the brake rotor from the wheel. Use a socket to remove the bolts, keeping the rotor secure.
4. Check for debris: Inspect the area for any debris or loose parts that could affect installation later.
5. Store the old wheel safely: Place the old wheel in a safe, dry location to prevent any damage while you prepare for the new installation.

Following these steps ensures a smooth removal process, setting you up for the next phase of rear wheel installation.

Installing the New Rear Wheel

Installing the new rear wheel on your Harley Davidson involves careful positioning and securing. Follow these steps to ensure a proper installation.

Positioning the Wheel

Position the wheel carefully between the swingarm. Align the brake rotor with the caliper bracket to ensure a smooth fit. You may need to slightly tilt the wheel to help the rotor slide into the caliper. Keep the axle holes aligned with the swingarm openings, ensuring the wheel sits flat against the swingarm after positioning.

Securing the Axle

Secure the axle once the wheel is in place. Insert it through the swingarm and wheel, making sure the notched end faces the brake side of the wheel. Use a wrench to tighten the axle nut, following the manufacturer’s torque specifications. If your bike has a cotter pin, ensure it locks the nut in place for added security. Double-check the alignment and fit of the wheel; any misalignment can cause handling issues while riding.

Final Checks

Before hitting the road, perform a few final checks to ensure everything’s in order after installing the rear wheel. These steps guarantee safety and optimal performance.

Inspecting the Brake System

Inspect the brake system thoroughly. Start by checking that the brake pads are correctly positioned and not worn down. Confirm the brake rotor has no damage or excessive wear. Ensure the caliper aligns with the rotor properly and functions smoothly when you press the brake lever. Look for any leaks in the brake lines and ensure all components are secure. A quick spin of the wheel should demonstrate that the brakes engage evenly.

Wheel Alignment

Ensure proper wheel alignment for safe riding. Check that the wheel sits straight within the swingarm by examining the spacing on both sides. Measure the distance from the wheel hub to the swingarm; it should be equal on both sides. Spin the wheel to observe any wobble or irregular motion. If misaligned, loosen the axle nut, adjust the wheel position, and re-tighten the nut to manufacturer’s specifications. A properly aligned wheel helps with handling and prolongs tire life.

Conclusion

Now that you’ve successfully installed your rear wheel you’re ready to hit the road with confidence. Remember to double-check all your adjustments and ensure everything’s secure before your ride. A well-installed wheel not only enhances your bike’s performance but also keeps you safe on your journeys.

Don’t forget to keep an eye on your wheel alignment and brake system in the future. Regular maintenance goes a long way in ensuring a smooth and enjoyable ride. Enjoy the freedom of the open road and the thrill of riding your Harley!

Frequently Asked Questions

What should I prepare before changing my Harley Davidson tire?

Before changing your Harley Davidson tire, ensure you have all necessary tools, including a jack, socket set, and tire levers. Familiarize yourself with the owner’s manual for specific instructions and specifications. It’s also wise to clear out a workspace and ensure you have a stable bike lift to prevent accidents.

How do I safely lift my Harley Davidson motorcycle?

To safely lift your Harley, position a motorcycle jack under the frame and make sure it’s centered. Slowly raise the bike until it’s secure. Always check the stability before starting any repairs, and make sure to follow the manufacturer’s guidelines to avoid damage.

What are the steps for removing the old wheel?

To remove the old wheel, first, ensure the bike is lifted securely. Then locate the axle nut and brake components. Remove the axle nut with a socket wrench, slide out the axle, and carefully take off the old wheel while observing the brake system and any connected components.

How do I install the new rear wheel correctly?

To install the new rear wheel, position it carefully between the swingarm. Align the brake rotor with the caliper bracket and insert the axle through the wheel. Ensure the axle holes are aligned, and tighten the axle nut according to the manufacturer’s specifications for safety.

What final checks should I perform after the installation?

After installation, check that the brake pads are positioned correctly against the rotor and inspect the rotor for any damage. Ensure the caliper is aligned and verify there are no leaks in the brake lines. Additionally, ensure the wheel is straight and aligned within the swingarm.

Why is proper wheel alignment important?

Proper wheel alignment is crucial for safe riding. An aligned wheel enhances handling, increases tire longevity, and improves overall stability. Misalignment can lead to uneven tire wear and difficulty steering, which may result in an unsafe riding experience.

How can I make adjustments for wheel alignment?

To adjust wheel alignment, check the spacing on both sides of the wheel relative to the swingarm. Adjust the axle as needed to achieve equal spacing. Ensure the wheel hub maintains the correct distance. Regularly checking alignment can help maintain tire life and improve handling.